pro-micron

Functionality

Spike® 2 Diagnosis

"Do you feel that even more efficiency can be extracted from your machining processes? Is scrap, tool wear, or long setup times driving up your costs?"

With spike® Diagnosis, processes are analyzed directly via the relevant forces for the first time – precisely, reproducibly, and independently of subjective assessments.

What components are included in the spike® 2 - Diagnosis Kit?

The System

The system consists of the mobile sensory tool holder spike® and a compact receiving unit that can be used flexibly and independently on all machines.

The Spike² tool holder measures crucial process forces such as bending moments, torsion, and axial forces in real time and transmits the data wirelessly to the receiving unit. From there, they are sent via USB cable directly to the fusion software, which enables immediate visualization and analysis.
This allows tool breakage, wear, process instabilities, or inefficient cutting parameters to be identified immediately. Using the comparison and diagnostic functions in fusion, measurement series can be compared and trends evaluated – comprehensive process diagnostics without additional machine integration.

What added value does the diagnostic set offer?

  • Reduction of setup times through targeted parameter setting.
  • Less scrap due to early detection of inefficient processes.
  • Longer tool life due to optimized cutting conditions.
  • Higher process reliability with consistent component quality.
  • Faster commissioning of new tools thanks to data-based comparability.

Who benefits from spikeSpike®2

Coming Soon!

Particularly strong: fusion not only offers intuitive evaluations and comparison functions, but also allows simultaneous access by multiple computers with the fusionEDGE recording software to the central database in fusionSERVER (or Analysis) in the company network. This means that production managers, process optimizers, and technicians always have the same data status in view – for faster decisions and maximum transparency.

What do you lose if you don’t act?

Anyone who does not rely on data-based analysis today will lose touch: optimization potentials remain unused, processes undocumented, and wear costs high.
With Spike² Diagnosis, you can start data-based process optimization immediately:

  • Document processes
  • Compare parameters
  • Reduce wear and waste

Contact us any time!

I am happy to be there for you personally!

Lennart Riehle

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