Third-party monitoring set
Third-party monitoring set
Highly sensitive process data for enhanced machine monitoring. The Third-Party Monitoring Set.
Process monitoring by machine manufacturers and spindle current monitoring systems is well-established and effective. However, for today’s quality requirements, mere tool breakage and wear detection is often insufficient.
Additionally, the detection of quality-critical process problems such as drill run-out, burr formation, single-edge wear, and small process forces in micro-machining and low chip volumes is relevant.
Here, spike® offers added value through direct measurement at the tool: up to 8 kHz sampling rate, high sensitivity, and bending moment measurement (deflection forces).
A data interface developed by pro-micron enables direct raw data streaming from the receiver into external systems. This allows machine manufacturers and spindle current system providers to expand their monitoring capabilities and offer more comprehensive process monitoring.
The Benefits of the Third-Party Monitoring Set
- Expand Monitoring & Automation
Utilize spike® data specifically for monitoring and automation purposes. - Utilize High-Resolution Sensor Signals
Access sensor signals with high resolution and sensitivity for more precise evaluations. - Capture Absolute Forces
Capture absolute forces such as Fz, Mz, Mx, and My directly from the process. - Utilize Bending Moment Signals
Access unique bending moment signals for advanced process evaluation. - Easy Integration & Retrofitting
Integrable into existing systems and usable as a retrofit solution.
Technology Components¹⁾
Your Competitive Advantage
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Cost-effective retrofit solution as an extension of existing monitoring concepts.
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Easy to retrofit thanks to low complexity during integration and commissioning.
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Compatibility with existing spindle current monitoring systems.
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AI training & machine learning based on a comprehensive data foundation.
¹⁾ Third-party data must be accessible via an Ethernet interface.
