pro-micron

Machine-integrated solution

Spike® Inspindle

Functionality of

spike® Inspindle

spike®Inspindle is a measuring system that is fully integrated into the machine spindle.
Use spike®Inspindle to measure and monitor the clamping of your tool and the force during all processes, providing lasting protection for components and machines.

The most sensitive sensor integrated into the machine

spike®Inspindle measures the metrics that need to be monitored.

  • Bending moment
  • Axial force
  • Pull-in force
  • Chip-in-spindle monitoring

For machine, component and tool monitoring at all times.

The core is a rotor-stator system on the spindle nose.

Available for HSK-A 63 and 100.
The rotor detects mechanical loads such as bending moment, axial force, and spindle load directly on the tool and transmits them to the stator, which in turn ensures the energy supply.
The energy supply is inductive, and data transmission is via radio.

Draw-in force measurement during the tool clamping process.
Acquisition of process forces during operation.

The detection of a chip in the spindle tool holder of up to 10 µm is possible with spike®Inspindle.
Tool breakage, wear and vibrations can also be detected.

Advantages of the machine-integrated sensor over the mobile solution:

  • Permanent measurement, permanent data and power supply
  • Spindle overload monitoring with machine reaction
  • Draw-in force monitoring with chip detection and possible machine reaction
  • Bearing load tracking
spike® Inspindle

The advantages

  • Protection: Avoidance of machine damage through early detection of overload situations.
  • Cost reduction: Reduction of tool costs by avoiding breakage and unnecessary wear.
  • Quality: Ensuring component quality through stable processes without chatter.
  • Efficiency: Minimizing downtimes through automatic machine reactions.
  • Profitability: Fast amortization even with small batch sizes due to reduced scrap costs.
Technische Eckpunkte
Messgrößen
Biegemoment, Axialkraft, Spindellast, Einzugskraft
Messbereich
4 – 1.400 Nm
Messrate
2,5 kHz
Drehzahlfestigkeit
bis 30.000 U/min
Spandetektion
≥ 10 µm auf Plan- und ≥ 30 µm Kegelfläche
Werkzeugschnittstellen
HSK-A 63 und 100
Energieversorgung
Induktiv (kontaktlos) zwischen Rotor und Stator
Datenübertragung
2,45 GHz Funk
Schnittstellen (Empfangseinheit zur Maschine/IPC)
Digital, Analog, USB, Profibus, Profinet, MQTT, OPC UA
Betriebstemperatur
+10 °C bis +60 °C
Kühlschmiermittel
Geeignet für Innen- und Außenkühlung
Maschinenintegration
Vollständige Anbindung an Maschinensteuerung, inkl. automatischer Maschinenreaktionen
Order spike®Inspindle

Distributing partners

grob
GROB-WERKE GmbH & Co. KG
dmg
DMG MORI GmbH
weiss
Weiss Group

We are happy to be there for you personally!The solution for you

Are you a machine manufacturer or end customer of another machine manufacturer and also see the advantage of the spike®Inspindle in your machines?

Simply contact us.

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