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100% in-process quality control per workpiece with spike® in digital metal cutting

100% in-process quality control per workpiece with spike® in digital metal cutting

Challenges & Benefits for Components with High Quality Requirements...

spike_map problem solving

Our Solution...

Darstellung der spike_map im Tool Control Center.

Tool Control Center-Software with the spike®_map function

Application example: Blisk milling

What can spike®_map do?

  • 100% inline workpiece quality control
  • Machine integrated solution (machine response)
  • Inline process monitoring for sporadic & systematic defects
  • Reduction of downstream quality costs

Further Advantages

  • Spatially resolved representation of force and surface problems
  • Representation with link to NC program
  • Documentation of all parts via quality report in PDF format
  • Simple operation and visualization
  • Plug & Play solution
spike_map functions

Smart Tool Monitoring with spike® has already established itself in these Processes

Bosch Logo
GROB Logo
Hoffmann Group Logo
Gühring Logo
Technische Universität Darmstadt
Fraunhofer IPA
Hohentwiel Gewerbeschule
Button mit Uhr und Aufschrift "coming soon".

Quality monitoring in series production with spike®_map

Step 1 (Learning-phase)
Teaching the spike®_map what a good component looks like as a reference component

Die Kombination aus Gutteil und der spike_map des Gutteils ergibt das Referenzteil.

Step 1 (Learning-phase)

Step 2 (Monitoring)

Good part 

Gutteil
plus

spike®_map of the good part

spike_map des Gutteils
Referenzteil
grüner Haken
Gutteil

Step 2 (Monitoring)
Evaluation of the subsequent components with detection of deviations from the reference component

grafische Darstellung einer möglichen Abweichung vom Referenzbauteil.
blauer Pfeil nach rechts
Referenzteil

Reference Component

spike_map mit spike-Daten
rotes x
abweichendes Bauteil

Teaching the spike®_map for a good component as a reference component

Evaluation of the subsequent components with detection of deviations from the reference component

Button mit Aufschrift "spike upgrade".

spike®_map with Spindle Current

spike_map mit spike-Daten

100-500 Hz
Resolution: low
Machining: roughing processes
Measured force: torsional moment

spike®_map
with spike®-Data

spike_map des Gutteils

2500 Hz
Resolution: very high
Machining: roughing/finishing processes
Measured force: bending moment

spike®_map with Spindle Current

spike®_map with spike®-Data

spike_map des Gutteils
blauer Pfeil nach rechts
spike_map mit spike-Daten

100-500 Hz
Resolution: low
Machining: roughing processes
Measured force: torsional moment

2500 Hz
Resolution: very high
Machining: roughing/finishing processes
Measured force: bending moment

spike® Contact

Product requests

Portait Lennart Riehle

Lennart Riehle
Head of Sales
Tel.: +49 8341 9560 - 50
inquiry(a)pro-micron.de

techn. support requests

Porträt Mathias Pfuhl

Mathias Pfuhl
Head of Technical Support
Tel.: +49 8341 9560 - 830
support(a)pro-micron.de